Explore the production line of Vietnam's No. 1 milk brand

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Vinamilk leaders have repeatedly affirmed that they will always promote science and technology, apply new scientific and technical advances to production, in order to increase product variety and quality, improve designs, packaging, and select appropriate technology for new products; enhance competitiveness with similar products on the market...

In the past 5 years, Vinamilk has invested more than 6,500 billion VND from its own capital to build many factories with high levels of automation on par with the region and the world. Vinamilk's milk factory is equipped with a sterilized fresh milk production line with modern equipment and the most advanced production technology today, automatic, closed, from input materials to output products.

From the first two milk factories, Thong Nhat Milk Factory and Truong Tho Milk Factory, up to now, Vinamilk has a total of 13 factories across the country, stretching from North to South, the most prominent of which is the world's most modern super milk factory producing liquid milk in Binh Duong.

This is one of the few factories in the world with the most advanced automatic technology that Tetra Pak has ever deployed. With a construction area of ​​20 hectares, the first phase capacity is over 400 million liters of milk/year and it is expected to continue investing in the second phase in 2017 to increase the capacity to 800 million liters of milk/year.

Currently in Vietnam, Vinamilk is the market leader in the liquid milk industry. In 2016, it is estimated that Vinamilk has brought to the market more than 7 billion dairy products of all kinds to serve consumers. In the international market, Vinamilk products are currently present in 43 countries around the world.

According to industry experts, with the goal of sustainable development and international reach, Vinamilk has made constant innovations, always putting the interests of consumers at the heart of its business by always providing solutions to ensure productivity and product quality. With the birth of the most modern milk factory in Vietnam, Vinamilk is gradually realizing the dream of putting the Vinamilk milk brand on the world milk industry map and becoming the leading trusted brand for millions of Vietnamese families and many other countries.

Fresh milk at the factory, after being quality checked and measured and filtered, will be imported into the cold storage tank system (150 m3/tank).

From the cold storage tank, raw fresh milk will go through the following processing stages: centrifugation to separate bacteria, homogenization, pasteurization, cooling to 4 degrees Celsius and transferring to the storage tank ready for UHT sterilization processing. The centrifuge separates bacteria, helping to eliminate harmful bacteria and microbial spores.

UHT Sterilization: The advanced sterilization system heats the milk up to 140oC, then the milk is quickly cooled down to 25oC, preserving the natural flavor and nutritional components, vitamins and minerals of the product. The milk is transferred to a sterilization tank waiting for aseptic filling into sterile packaging.

Thanks to the combination of factors: advanced processing technology, UHT sterilization technology and aseptic filling technology, the product can retain its fresh flavor for 6 months without preservatives.

At the factory, LGV robots operate autonomously to transfer finished pallets to the smart warehouse area. In addition, LGVs also transport packaging rolls and packaging materials to the machines automatically. The LGV robot system can charge itself without human intervention.

The factory also has the leading smart warehouse system in Vietnam, with an area of ​​6,000 m2 with 20 import and export lanes, 105 meters long, 35 meters high, including 17 shelves with a capacity of 27,168 lots of goods. Import and export goods automatically with 15 RGV (Rail guided vehicle) self-propelled vehicles transporting finished pallets into the warehouse and 08 Stacker Crane robots arranging pallets into the shelf system. The management of import and export goods is based on Wamas software.

The plant’s operations are based on the Tetra Plant Master automation solution, which allows the entire plant to be connected and integrated from raw materials to finished products. This allows for control of all operations in the plant, continuous monitoring and quality control. The Tetra Plant Master system also provides all the necessary data to help the plant continuously improve production and maintenance operations.

In addition, the Wamas warehouse management system integrates the ERP management system and the Tetra Plant Master automation solution, providing seamless continuity in factory operations with activities ranging from production planning, raw material import to finished product export of the entire company.

Below isonenumberimageimageaboutwirepassproductexportmilkfreshdeadduplicatewithdesignbagpresentlygrandandlabourturmericproductexportfairyprogresshahngheadPositiongenderpresent ofVinamilk:

A bird's eye view of the Vietnamese dairy factory, with lots of green space making the working environment at the factory fresher.

A system of modern, world-class 150,000-liter milk tanks is invested in the factory.

Fully automatic packaging robot system at Vietnam Milk Factory.

The autonomous robot in the Vietnam Dairy Factory is searching for a fully charged battery to replace itself when it runs out of energy.

A corner of the smart warehouse at the Vietnam Milk Factory with a crane robot, with an area of ​​only 6000m2, but the smart warehouse can hold up to 3 million cartons of finished milk.

Autonomous Robots at the Factory are performing loading, unloading and transporting goods.

Hoang Hao