Unknown stories about the stone pressing steel weaving profession

Steel weaving village

Present at the steel warehouse opposite Dong Vinh gas station (Vinh city), I was really impressed with the image of many steel rotating frames rotating at the same time under the control of workers. The frame is a creation in the labor process of stone cage weavers. The structure of this rotating frame device is not too complicated. With 2 round molds that can flexibly adjust the size and a bearing system on the shaft, the frame operates entirely by human power, just like the silk reeling frames in silk weaving villages. The difference is that the steel rotating frames are placed horizontally instead of vertically, the steel fibers are thicker, harder and a thousand times heavier.

While rotating the steel, Mr. Nguyen Quoc Hung - an elderly person in the group of workers, introduced: "In the past, when there was no such rotating shaft, workers had to rotate it by hand, each rotation required at least 3 people at 3 corners, which was extremely hard and time-consuming. Now, only one person can do it, and it is also fast and accurate."

According to the workers, when working with steel, situations such as steel being stuck in the legs or hooked in the hands are normal and everyone has experienced them. “In addition, workers need to wear masks to limit the risk of steel dust flying into the eyes and nose. The process of rotating, dismantling and knitting steel will release a lot of tiny dust that is difficult to see with the naked eye,” said Nguyen Ngoc Tu, a young worker.

Workers weaving baskets spin the amount of steel corresponding to the number of baskets they receive from the factory. Photo: Diep Thanh

From the steel rings that are rotated to the correct sample size, the workers use iron scissors to cut them into sections and fold them into a semicircle, weigh the corresponding quantity of the product to be woven, load them onto motorbikes, and transport them home. At home, before being woven, these semicircular curved steels also have another step of straightening. Because all the stages of preparation and production of gabions are done entirely by human power with supporting equipment, gabions can be considered a handmade product. And when witnessing the nimble hands of weaving steel, the workers are just like real artisans.

Almost all stages of basket weaving are done by human power. Photo: Diep Thanh

In the village of stone gabion weaving, if you want to know which house is doing this job, you just need to look at the yard and you will immediately recognize it. In the corner of the yard are always bundles of steel and steel rolls ready to be placed. The yard surface has round holes drilled into it to insert iron stakes to make the weaving frame. Among those who do the stone gabion weaving, Mrs. Tran Thi Ha and her husband Mr. Tran Quoc Cuong are considered the most skillful and diligent workers. While her husband straightens the steel bars, Mrs. Ha wears gloves, inserts stakes according to the frame size and uses thick steel to pull the frame. After completing the frame, she fixes the smaller steel wires at pre-marked distances on the floor and begins to weave the wires together. This wire hooks onto that wire, this corner folds into that corner, Mrs. Ha's two hands control the steel wires so quickly that if you just look at it, it will be difficult to know how she does it, so flexible that from a distance, people think she is weaving bamboo or rope. In a squatting position, wherever the worker's arms stretch, the holes in the mesh are formed.
While knitting, Mrs. Ha said: “When we first started this job, around 2010 or so, our yard wasn’t big enough so my husband and I decided to carve a porch. The newly curved brick porch was full of holes, and everyone felt sorry and blamed us. But only by carving can we do the job, and only by doing the job can we make money.”

Mr. Cuong and Mrs. Ha weave baskets on the porch. Photo: Diep Thanh

Talking about his job, Mr. Cuong continued his wife's story: "When you first start working, you will have numb legs, back pain, and neck pain because of squatting a lot and carrying heavy loads. Your hands, when you are not used to bending steel, will ache so much that they will fall off. But after a while, when you get used to your hands and work, you will feel strong, knitting all day, even on days when there are many orders, knitting until 1-2 am still feels very strong."

“During times when there were many orders, every household in the village kept their lamps on all night long, the workshop was bustling with people going in and out to spin steel, and the trucks came in at dawn, calling each other to go load and unload, it was so much fun!” – Mrs. Tran Thi Ha recalled.

Necessary equipment when weaving baskets is a pair of protective gloves to protect your hands and a pair of sandals as thick as possible to step on the steel. Photo: Diep Thanh

To weave a complete stone gabion consisting of 6 sides of a cube measuring 2x1x0.5 according to the model that Mr. Cuong and Mrs. Ha are weaving, it will take about 30-45 minutes, equivalent to 20 thousand VND in labor. With smaller or thicker mesh models, the weaving time will be longer, and the labor will also be higher. The income is not much, even just taking the labor as profit, but it has helped the couple's family and many other families in the village have an additional source of income to cover their lives.

Grateful for gabions

As one of the technical products used very popularly in construction works related to geology, gabions are often woven with steel, used to hold rocks, compress rocks, creating solid blocks. With high applicability, gabions are often used in works to protect canal banks, embankments, dams, and make retaining walls toanti-erosion,erosion, ground reinforcement, road and railway protection...

Since the Covid-19 pandemic, the number of workers at Mr. Sinh and Mrs. Lich's stone cage workshop has decreased significantly. Photo: Diep Thanh

In Dong Vinh, the first people to initiate the production of this product were Mr. Nguyen Truong Sinh and Mrs. Nguyen Thi Kim Lich. Originally workers of the Railway Materials Company, after retiring early, seeing the opportunity of producing stone cages for construction projects, Mrs. Lich and her husband decided to produce stone cages to earn more income. Working while studying, producing on a small scale at home, the couple did not intend to establish a business but only made enough to supply to construction material stores around the area. Later, because the products were beautiful, the prices were good, many customers proactively came to order directly and needed documents and invoices, so the couple reluctantly opened a company.

Sharing about the gabion product, Ms. Lich said: “Gabions are usually produced in cubes with dimensions of 2x1x1m or 2x1x0.5m. Unlike concrete, gabions woven from steel have high elasticity and drainage, allowing the movement of natural groundwater, over time mud will fill the gaps of the gabion, helping the development of the flora and balancing the ecological environment”.

A construction project using stone gabions in Dong Vinh ward. Photo: NVCC

The most developed period of the stone gabion weaving profession was from 2010 to 2018, when special attention was paid to the construction of works and traffic infrastructure. In response to the increasing demand of customers, Mr. Sinh and Ms. Lich instructed villagers on how to weave gabions and placed them in the market.manufactureat home. At first, only the elderly, who were workers of the railway material company, participated, then the elderly and young people also participated. Even during the summer, middle and high school students followed their parents to help with the work to supplement the family income.

“We ourselves feel happy because we can provide them with jobs and opportunities to earn money to support their lives. Since the pandemic, construction projects have been stagnant, goods are in stock, and there are many outstanding orders. The workshop has no orders, and workers in the village have had to find other jobs. Up to now, the whole village has only 9-10 people still working. Hopefully this period will pass quickly, when everything recovers, the villagers will have more income from stone cages,” Ms. Lich confided.